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Open Arc Flux Cored Wires

Take a look at our hardfacing flux cored welding wires specially designed for wear type with our Panzercrom brand. Contact us to choose the right product for your wear mechanics and joining needs with different alloy and hardness options.
Abrasion wear types, impact wear types, metal-to-metal wear types, corrosive wear types, complex wear types, high temperature wear types etc.
Panzercrom offers optimum solutions for all repair-maintenance applications and for joining applications.

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Advantages of PANZERCROM® Add-In Process

AbraHARD® 9200

Special Nickel Alloy Electrode – Crack Repair & Joining Applications

AbraHARD 9200 is an open arc flux cored wire provides high C and Cr alloyed weld metal with excellent resistance to high abrasion. The deposit readily show stress relief cracks.

Best result can be achieved by welding in two layers. Maximum 10 mm of deposit thickness recommended. Before hardfacing of crack sensitive base materials or overlaying of pre-hardfaced surfaces, buffering with BuildHARD 4200 or BuildHARD 4300 layer is recommended.

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AbraHARD® 9300

Open Arc Flux Cored Wire – Hardfacing

AbraHARD 9300 is a C, Cr, and Mo alloyed open arc flux cored wire. It is suitable for the parts that are exposed to high abrasive mineral wear.

The weld deposit is stainless. The weld metal thickness should not exceed 8mm (deposit of between 2-3 layers). Best results achievable with 2 layers. Through choosing smaller diameter wires along with optimum heat input a crack-free weld deposit is achievable. In comparison to AbraHARD 9200, the weld metal has higher creep resistance due to the addition of Mo.

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AbraHARD® 9500

Open Arc Flux Cored Wire – Hardfacing

AbraHARD 9500 is a Cr and Nb alloyed open arc flux cored wire. It provides ultimate abrasion and erosion resistance up to 550’C.

Weld deposit is suitable to components subject to extreme wear and moderate impact. The weld metal thickness should not exceed 8mm (deposit of between 2-3 layers). Before hardfacing of crack sensitive base materials or overlaying of pre-hardfaced surfaces, buffering with BuildHARD 4200 or BuildHARD 4300 layer is recommended.

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AbraHARD® 9600

Open Arc Flux Cored Wire – Hardfacing

AbraHARD 9600 is a highly Cr and V alloyed open arc flux cored wire. It provides ultimate wear resistance at elevated temparatures.

Weld deposit is suitable to components subject to high stress grinding abrasive wear. The weld metal thickness should not exceed 2 layers.

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EverHARD 9700

Open Arc Flux Cored Wire – Hardfacing

EverHARD 9700 is a C, Cr, Nb, V, B alloyed open arc flux cored wire.

It designed for the parts which are exposed to extreme mineral wear. Before hardfacing of crack sensitive base materials buffering with BuildHARD 4300 layer is recommended. Best result can be achieved by welding in two layers.

The hardness of weld metal is inversely proportional to rising temparatu- re. (~20% at 650°C ,8% at 650°C)

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AbraHARD® 9800

Gas Shielded Metal Cored Wire – Hardfacing Applications

AbraHARD 9800 is C, Cr, Mo, Nb, W, V alloyed open arc flux cored wire. It provides ultimate wear resistance up to 800’C.

Weld deposit is suitable to components subject to extremely strong abrasive mineral wear and moderate impact due to primary and eutectic Cr, Nb, W and V-carbides in austenitic matrix.

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BaseHARD® 5100

Open Arc Flux Cored Wire – Hardfacing

BaseHARD 5100 is a flux cored wire developed for impact load, high pressure and moderate metal to metal wear. Suitable for buffer layers and rebuilding before hardfacing operations.

Weld metal is machinable and suitable for multi-layers.

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BuildHARD® 5200

Open Arc Flux Cored Wire – Hardfacing

BaseHARD 5200 is an open arc flux cored wire with C, Mn, Cr, Mo, V alloys. Balanced weld metal provides metal to metal, abrasion and impact resistance. The deposit is crack-free, hard, though and heat resistant up to 500’C. An increase of hardness by annealing is possible.

Base materials which are difficult to weld, a buffer layer of BuildHARD 4200 or BuildHARD 4300 is recommended.Contact us for TDS

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BaseHARD® 5300

Open Arc Flux Cored Wire – Hardfacing

BaseHARD 5300 is an open arc flux cored wire with Chromium, Titanium and Molibdenium alloys.

It is designed for the parts which are exposed to abrasive wear in combination with impact stress.

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BuildHARD® 5400

Open Arc Flux Cored Wire – Hardfacing

BaseHARD 5400 is an open arc flux cored wire with C, Mn, Cr, Mo, V, W alloys. Balanced weld metal provides metal to metal, medium stress abrasion and moderete impact resistance.

For base materials which are difficult to weld, a buffer layer of BuildHARD 4200 or BuildHARD 4300 is recommended.

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BaseHARD® 5500

Open Arc Flux Cored Wire – Hardfacing

BaseHARD 5500 is a gas shielded seamless copper-coated flux cored wire designed for the components subjected to combinations of pressure, metal to metal, moderete impact and abrasion wear.

The wire is suitable for all welding positions and has excellent weldability for the robotic and semi-auto welding operations.

For base materials which are difficult to weld, a buffer layer of BuildHARD 4200 or BuildHARD 4300 is recommended.

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BaseHARD® 5500

Open Arc Flux Cored Wire – Hardfacing

BaseHARD 5500 is a gas shielded seamless copper-coated flux cored wire designed for the components subjected to combinations of pressure, metal to metal, moderete impact and abrasion wear.

The wire is suitable for all welding positions and has excellent weldability for the robotic and semi-auto welding operations.

For base materials which are difficult to weld, a buffer layer of BuildHARD 4200 or BuildHARD 4300 is recommended.

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BuildHARD® 4200

Open Arc Flux Cored Wire – Hardfacing

BuildHARD 4200 is an open arc flux cored wire developed for repair, buffer or hardfacing operations of low or high alloy steel parts with work hardening properties against heavy impact, pressure and friction.

Fully austenitic structure, tough with strong tendency to work-hardening under pressure and shock. Machinable only with carbide tools or by grinding.

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BuildHARD® 4300

Open Arc Flux Cored Wire – Hardfacing

BuildHARD 4300 is an open arc flux cored wire provides corrosion resistance and thermal shock resistance up to 850 ‘C. Austenitic non-magnetic weld metal work hardens depending on the impact.

Weld metal is suitable for ductile buffer layers on old hardfacings also for joining dissimiliar and difficult to weld steels and impact load parts. Work hardening and anti-magnetic.

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BuildHARD 4400

Open Arc Flux Cored Wire – Hardfacing

BuildHARD 4400 is an open arc flux cored wire developed for repair, buffer or hardfacing operations of manganese steels (Hadfield type).

Welding procedures should be prepared according to base materials size and geometry. Base material should be allowed to cool down while welding. If base material has complex geometry or large dimensions, welding in a cooling bath will avoid grain growth which cause embrittlement.

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